Tag Archives: Pallets

Build a Kindling Box from Pallets

When we moved from the cabin, we left our kindling box with the new owners.  We needed a new one before winter and I wanted an excuse to use a bunch of pallets I had saved up for a rainy day.  I had no idea about the work it takes to disassemble the pallets and sand all the wood, but I am glad I tried it because the look of freshly sanded pallet wood is so beautiful!  The only new wood for this product were the 2 x 4″s for the frame, the hinges and the handle.  Everything else was from my wood pile!

I started building a frame for the top and the bottom of the box. I decided to use angle braces because the pallet wood would provide the strength I needed for the project.

 

 

After the frame was built, the real work began.  There are many ways to disassemble a pallet, but the easiest way I found was to cut the pallet boards on the outside with a circular saw as close to the support board as you can.  You lose a little length on the board, but you have less chance of splitting the boards and you want to cut off those nail holes anyway.  Once you have cut the outside edges, you can pry up the center.

Once you have all your boards processed and the nails removed, the fun part begins…sanding!  I used 80 grit sand paper because I still wanted to leave some of the rustic markings and stains.  This is the portion of the project that took a long time!  After the sanding was complete, it was a matter of deciding how to place the boards on the frame.  I had enough of the same pallets to make the skinny ends look uniform, but on the longer sides, I had to be more creative.  I had some boards that were thicker and some that were wider, so I worked to make both sides look similar, even tough I was using different sized wood.  Check out the finished product!

After assembling the box, I attached all the pallet wood with a 2″ finishing nailer so you would not see the nail heads.  Now, I had to decide how to stain it.  Because I loved the soft look of the wood with the color variations, I decided to use Penofin Clear Penetrating Oil Finish and it really brought out the color of the wood.  It will also provide good protection from the weather.  For the top, I used some left over corrugated metal and I added a small handle to the front.  A sculpture from a local artisan completes the project!

Would I work with pallets again?  Yes because although time consuming, it is rewarding to salvage old materials and re-purpose them.